One-time Punching Forming with Outstanding Efficiency

The core advantage lies in achieving one-time complete punching of aluminum lock boxes from raw materials to finished (or semi-finished) products through custom special molds, covering all processes such as lock box mounting hole punching, lock cylinder hole drilling, bending forming and edge cutting. No equipment splitting or mold replacement is required, with a single piece processing time of only a few seconds and a maximum output of 2,500 pieces in 8 hours. Compared with step-by-step processing, the efficiency is improved by 4 to 6 times, the production cycle is greatly shortened, and it is suitable for large-scale mass production needs.

High Punching Precision and Strong Finished Product Consistency

Adopting full servo drive and precision positioning devices, combined with customized forming molds, the positioning accuracy reaches ±0.1mm with minimal repeated positioning error. One-time stamping ensures the complete unification of hole positions, dimensions and shapes of each lock box, effectively avoiding problems such as unsmooth opening/closing and installation misalignment caused by multi-process positioning deviations in step-by-step processing. The qualified rate of finished products is over 99%, and common defects in aluminum processing such as burrs, edge chipping and deformation are completely eliminated at the same time.

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Strong Mold Adaptability with Flexibility and Convenience

Molds can be customized according to aluminum lock boxes of different specifications and models (e.g., swing door lock boxes, sliding door and window lock boxes, cabinet lock boxes). The equipment supports the processing of aluminum materials with different wall thicknesses of 1~5mm, and mold replacement is convenient, with a specification switching time of only 10~20 minutes. It can not only meet large-batch standardized production, but also adapt to the customized processing needs of small-batch and multi-variety production.

Fully Automatic Operation for Labor Saving

Equipped with a PLC numerical control programming system and a touch screen operation panel, the parameter setting is intuitive and convenient. The equipment integrates integrated functions such as automatic feeding, automatic clamping, automatic stamping and automatic unloading, with no manual intervention required in each processing link. Only one operator is needed to supervise one device, and a single operator can take charge of 2~3 devices at the same time, greatly reducing labor costs and manual operation errors.

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Core Application Fields

Door & Window Industry (Core Scenario)

Mainly used for the processing of aluminum lock boxes for door and window products such as broken bridge aluminum doors and windows, swing doors, sliding doors and sunrooms, and is especially suitable for the standardized production of system doors and windows. The one-time stamped lock boxes can precisely match the installation of various door and window locks, solving problems such as lock jamming and poor sealing caused by insufficient precision in traditional processing. It is a core processing equipment for door and window hardware processing factories and large-scale door and window manufacturers.

Furniture Industry

Suitable for processing aluminum lock boxes of furniture cabinets including all-aluminum furniture, wardrobes, kitchen cabinets, safes and filing cabinets. It can realize one-time stamping forming of small and medium-sized lock boxes, balancing aesthetics and practicality. It facilitates the standardized production of furniture hardware accessories and meets the mass processing needs of furniture hardware supporting factories and large-scale furniture manufacturers.

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Security & Industrial Fields

Applied to the processing of aluminum lock boxes for equipment such as security cabinets, distribution boxes and industrial control cabinets. Through customized thick-wall molds, it can realize one-time stamping forming of high-strength and high-precision thick-wall aluminum lock boxes, meeting the anti-theft, sealing and durability requirements of security equipment. Meanwhile, it can be extended to the punching processing of small aluminum lock accessories in the automotive industry and other fields.

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