Tailored specifically for aluminum profile processing in the solar photovoltaic (PV) industry, this equipment serves as a critical manufacturing tool for PV module production and PV power plant construction. Its key application scenarios include:
PV Frame Processing: Precision drilling (e.g., mounting holes, positioning holes, wiring holes) and length-specific cutting of aluminum alloy frames for monocrystalline, polycrystalline, and thin-film PV modules. It adapts to frames of various specifications (such as 210mm, 166mm large-size modules and standard sizes), ensuring frame assembly accuracy and sealing performance.
PV Bracket Processing: Drilling (bolt holes, connection holes) and cutting of aluminum profiles (e.g., crossbeams, columns, diagonal braces) used in PV bracket systems. It meets the installation requirements of ground-mounted PV power plants and rooftop distributed PV power plants, compatible with bracket designs of different inclination angles and spans.
PV Accessory Processing: Drilling and special-shaped cutting of aluminum accessories such as PV junction box fixing seats, pressing blocks, and buckles. This ensures precise adaptation between accessories, modules, and brackets, improving installation efficiency and stability.
Custom PV Product Processing: Supports personalized processing of aluminum profiles for special scenarios like new energy storage PV systems and portable PV equipment. It can adjust drilling positions, hole diameters, and cutting lengths according to customer requirements, adapting to diverse PV application scenarios.
Aluminum Pv Sample Display
Key Features
High-Precision Processing for PV Industry Standards: Equipped with a servo drive system and precision ball screw transmission, it achieves drilling positioning accuracy of ≤±0.1mm and cutting length error of ≤±0.2mm. This meets the high-precision fitting requirements for PV frame assembly and bracket installation, effectively avoiding module water leakage, loose installation, and other issues caused by processing errors.
Integrated Efficient Processing to Boost Productivity: Integrates both drilling and cutting functions, eliminating the need for frequent equipment or process changes. Aluminum profiles can complete multiple processes in one clamping. Compared with traditional split-type equipment, it increases production efficiency by over 30%, significantly shortening the production cycle of PV modules and brackets.
Strong Compatibility for Multi-Specification Aluminum Profiles: Supports processing of PV aluminum profiles with different cross-sectional sizes (e.g., U-shaped, rectangular, special-shaped). The hole diameter range covers φ3-φ20mm, and the cutting length can be freely adjusted between 500-6000mm. It is compatible with aluminum profile specifications of mainstream PV modules and brackets, reducing equipment replacement costs.
Intelligent Control for Easy and Efficient Operation: Equipped with a PLC control system and touchscreen operation interface, it supports presetting, storing, and recalling of processing parameters, enabling quick switching of processing plans for different product specifications. Features such as automatic feeding, automatic positioning, and automatic unloading reduce manual intervention, lower operation difficulty, and improve processing consistency.
Stability and Reliability for Industrial Production: The machine body adopts a high-strength steel structure design with strong vibration resistance, ensuring stability during long-term continuous operation. The cutting tools are made of cemented carbide with excellent wear resistance, enabling smooth drilling and cutting processes, reducing aluminum profile deformation and burrs, and improving product qualification rate. It is equipped with safety devices such as overload protection and emergency stop buttons to ensure the safety of operators and equipment.
Energy Conservation and Environmental Protection for Green Production: Adopts high-efficiency motors and optimized transmission structures, resulting in low energy consumption. The cutting process uses dry processing (with an optional minimal quantity lubrication system), generating no wastewater or waste liquid discharge and reducing environmental pollution. The equipment operates at a noise level of ≤75dB, improving the workshop working environment.
Aluminum Pv Sample Display
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